Cephalopod and Cranium

This was the first stained glass piece I’ve made after a four year break. A lot of lessons were (re)learned and many mistakes (re)made in this (approximately) 50 hour endeavor.

Project image
Final pattern

Pattern Prototyping

Shape

Testing out different border shapes for the octopus.

Alt shape
Final shape
Alt shape
Alt shape
Alt shape
Alt shape

Lines

Prototyping different ways of breaking up the background.

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Color

Choosing glass colors with minor pattern modification.

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Process

1) Choosing and cutting glass

It's important to see the glass for yourself or photos of it under different light conditions! Catalogue photos may often be inaccurate or misleading comapared to the real thing.

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2) Copper foiling and ensuring fit

(Not in that order) Make sure the pieces of glass fit together accurately before copper foiling!

Foiled pieces

2.5) Ensuring fit and re-doing the copper foil :/

See pile of foil for the consequences of being too hasty: You get the privilege of picking off the foil, re-grinding the glass, and re-foiling it; thereby wasting hours of your sleep and lifespan.

Crumbled foil

3) Pinning (and taping, manuevering, and wrestling) the glass in place

Make the pieces fit! Somehow! In an ideal situation, pins along the border of the piece should be enough, but if there are some weird spots within, a couple pieces of tape can help the process along. (Just don't melt the tape while soldering)

Foiled pieces
Foiled pieces

4) Soldering and bordering

It's lead galore! Solder together all the pieces by tacking, tinning, and beading (in that order). Leave some space near the edge of the piece to fit a lead came (border) around it. It gives the work a cleaner finish and additional stability.

After soldering
After adding border

5) Patina

Using a patina solution, you can turn the silver lead solder either black or copper colored. A black patina is most commonly used and is also helpful in hiding imperfections in soldering! For best results, brush the solder lines and border with a wire brush first to remove surface oxidation.

Lead with patina