Cephalopod and Cranium

This was the first stained glass piece I’ve made after a four year break. A lot of lessons were (re)learned and many mistakes (re)made in this (approximately) 50 hour endeavor.

Cephalopod and Cranium
Cephalopod and Cranium

Pattern Prototyping

Shape

Testing out different border shapes for the octopus.

Alt shape
Final shape
Alt shape
Alt shape
Alt shape
Alt shape

Lines

Prototyping different ways of breaking up the background.

Lines lines1
Lines lines2
Lines lines3

Color

Choosing glass colors with minor pattern modification.

Color color1
Color color2
Color color3
Color color5
Color color6
Color color7

Process

1) Choosing and cutting glass

It's important to see the glass for yourself or photos of it under different light conditions! Catalogue photos may often be inaccurate or misleading comapared to the real thing.

1) Choosing and cutting glass glass1
1) Choosing and cutting glass glass2
1) Choosing and cutting glass glass4
1) Choosing and cutting glass glass5

2) Copper foiling and ensuring fit

(Not in that order) Make sure the pieces of glass fit together accurately before copper foiling!

Foiled pieces

2.5) Ensuring fit and re-doing the copper foil :/

See pile of foil for the consequences of being too hasty: You get the privilege of picking off the foil, re-grinding the glass, and re-foiling it; thereby wasting hours of your sleep and lifespan.

Crumbled foil

3) Pinning (and taping, manuevering, and wrestling) the glass in place

Make the pieces fit! Somehow! In an ideal situation, pins along the border of the piece should be enough, but if there are some weird spots within, a couple pieces of tape can help the process along. (Just don't melt the tape while soldering)

3) Pinning (and taping, manuevering, and wrestling) the glass in place process3
3) Pinning (and taping, manuevering, and wrestling) the glass in place process4

4) Soldering and bordering

It's lead galore! Solder together all the pieces by tacking, tinning, and beading (in that order). Leave some space near the edge of the piece to fit a lead came (border) around it. It gives the work a cleaner finish and additional stability.

4) Soldering and bordering process5
4) Soldering and bordering process6

5) Patina

Using a patina solution, you can turn the silver lead solder either black or copper colored. A black patina is most commonly used and is also helpful in hiding imperfections in soldering! For best results, brush the solder lines and border with a wire brush first to remove surface oxidation.

Lead with patina